RootCause Analysis cycle is shown in Fig. 1 below. RCA is simply the application of a series of well known, common sense techniques which can produce a systematic, ... Gear Box Cross Sectional view  1) Possible causes for grease leak. TABLE I. P. OSSIBLE . C. AUSES  Sr. No. Possible Causes . Possibility of occurrence 1 . Damage to
Enhancement in Thermal Substitution Rate (TSR) by Maximization of Tyre Dust (Carbon Powder) ASQ South Asia Team Excellence Award 2016 Aditya Birla Group UltraTech Cement Limited Vikram Cement Works Organization and Plant Location The Aditya Birla Group (A Premium Global Corporation) UltraTech ... Why – why Analysis To reach at root cause of basic
Numerous organizations have endorsed the use of RCA 2: Improving Root Cause Analyses and Actions to Prevent Harm as a valuable resource in efforts to create a more effective event analysis and improvement system.
In an attempt to trigger a paradigm shift from reactive to continuous and sustainable improvement based asset management, ASH cement plant also thrives to inculcate a culture of investigating the root causes of critical plant failures ( kiln, mills, packers, crushers, etc.) using the Apollo RCA method .
the cement plants to achieve their desired quality, cost and safety targets. Online Measurement ... root cause by helping to achieve the best possible bed of raw mate ... Raw mix preparation is the quality key control parameter upstream for stable, continuous manufacture of high qua ...
Plant optimisation is not limited to process engineering. Other opportunities exist on the plant in areas such as variability reduction, maintenance management, root cause analysis and production planning. See our Assignments area for more examples. Two specific services that CPI offers are Plants Audits and Remote Support, as described below.
Following are a few success stories that show how root cause analysis not only can impact a plant's bottom line but also make workers' jobs easier. Wet Mill Sump Pump. A wet mill sump pump failed on average every two to three months over a threeyear span. The solution was implemented in July 2011, and no failures have occurred since.
View Christopher Goodzera's profile on LinkedIn, the world's largest professional community. ... Root cause analysis of chronic failures of downtimes due to babbit bearings, liner wear ... Lafarge Cement Zambia Ndola Plant. September 2008 – March 2009 7 months. Ndola ZambiaSupervision of reconstruction of an electrostatic precipitator
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Root Cause Analysis. Contact Us » Simply stated, Root Cause Analysis, "RCA", is a tool designed to help identify not only what and how an event occurred, but also why it happened. Until a determination is reached as to why an event or failure occurred, workable corrective measures that prevent future events from happening cannot be implemented.
Keywords: root cause analysis, cause and effect diagram, interrelationship diagram and current reality tree 1. Introduction In Root Cause Analysis (RCA) is the process of identifying causal factors using a structured approach with techniques designed to provide a focus for identifying and resolving problems.
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Predictive Maintenance. This same process can be applied to the operations of cement plants by improving uptime on critical cement equipment such as kilns and grinding mills. Also, sensor data from trucks and excavators can be combined with outside information like .
The growing cement industry of the UAE Global CementFeb 9, 2015 . cement plants have 29Mt/yr of cement production capacity, while the cement grinding plants have /yr of capacity, giving a total of /yr. Almost half, /yr or %, of the UAE's integrated cement production capacity is located in Ras alKhaimah.
The cornerstone of this paper is not to undermine the currently used Apollo method of root cause failure analysis in this cement plant, but rather to provide a complementary holistic approach to the investigation of critical failures.